O-PIN connector
Revolutionary Patented Technology for IGBT Module Assembly
Transform your power electronics manufacturing with SM Contact’s revolutionary O-PIN connector technology. Our patented solution eliminates the costly defects and complex assembly challenges of traditional copper sleeve and press-fit connectors for IGBT modules, DBC substrates, and high-power applications.
Key Benefits:
- 140N pull-out resistance for superior reliability
- Zero pin breakage during assembly
- 4-week sample delivery with no tooling investment
- Automated bandolier packaging for seamless production
- ±1° maximum inclination control
What are O-PIN Connectors?
O-PIN connectors represent a breakthrough in power module connection technology for IGBT (Insulated Gate Bipolar Transistor) modules, power inverters, and high-current applications. Developed and patented by SM Contact, this innovative crimp-based terminal system solves the fundamental problems inherent in traditional insertion-based and press-fit connector technologies.
Unlike conventional copper sleeve connectors that require precise insertion forces exceeding 120N and complex multi-factor analysis, O-PIN connectors utilize advanced splice crimping technology for direct bonding to DBC (Direct Bonded Copper) substrates during reflow soldering processes.
Applications & Industries
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Learn MoreThe Hidden Costs of Traditional Copper Sleeve Connectors
Traditional insertion-based connector terminals for IGBT module assembly create significant manufacturing challenges that impact your bottom line:
Complex Assembly Requirements:
- Multi-factor analysis needed (material compatibility, friction coefficients, substrate thickness variations)
- High-precision manufacturing tolerances driving up costs
- Expensive consumable components prone to assembly defects
- Equipment force settings exceeding 120N risk pin breakage
Quality & Reliability Issues:
- Unstable electrical connections leading to module failures
- Extreme tolerance sensitivity causing misalignment
- Pin slippage in high-current circuits
- Inclination-based scrap increasing production costs by 15-30%
Press-Fit Technology Limitations:
- Requires precise PCB hole diameter control
- Accumulation of assembly errors from multiple process steps
O-PIN Solution
Advanced Crimp Technology for Superior Performance
SM Contact’s patented O-PIN connector technology eliminates traditional pain points through innovative design:
Compression-Based Connectivity:
- Robust mechanical connection resistant to vibration and thermal cycling
- No risk of pin breakage during assembly (unlike 120N+ insertion force requirements)
- Consistent pin integrity across all units
- Superior electrical and thermal performance
Manufacturing Excellence:
- Higher repeatability in mass production
- Assured flatness of contact surfaces
- Single-process inclination control (±1° maximum vs. accumulated errors)
Cost-Effective Solution:
- Eliminates expensive precision insertion equipment
- Reduces scrap rates by eliminating insertion-related defects
- Lower consumable costs compared to copper sleeve terminals
- No tooling investment required for prototype samples
PRODUCTION BASED ON ULTRASONIC WELDING
Bandolier Packaging Innovation
Automation-Ready Design:
- Continuous strip format for pick-and-place machines
- Precise pitch control for automated indexing
- Compatible with standard SMT assembly lines
- Reduces material handling and eliminates packaging waste
Quality Benefits:
- Consistent orientation and positioning
- Eliminates individual component handling
- Reduces contamination risk
- Supports high-volume production environments
O-PIN vs. Traditional Technologies
| Feature | Copper Sleeve + Insertion | O-PIN Connectors |
|---|---|---|
| Assembly Force | 120N+ (risk of breakage) | Zero insertion force |
| Process Steps | Multi-step (sleeve + insertion) | Single reflow cycle |
| Inclination Control | ±3-5° (accumulated error) | ±1° (single process) |
| Scrap Rate | 5-15% | <1% |
| Tooling Investment | High precision required | None for samples |
| Setup Time | 8-12 weeks | 4 weeks to samples |
| Current Rating | Variable (60-100N) | 140N pull-out |
REQUEST TECHNICAL CONSULTATION
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20-22 voie Gallo Romaine
77860 Quincy-Voisins France
