La Pininsert 2100 es una máquina neumática o con servoaccionamiento, montada sobre mesa, para la inserción semiautomática de pines en diversos componentes eléctricos. Se ha diseñado como máquina independiente o en línea para volúmenes de producción pequeños y medianos (hasta 3 600 pines por hora).
Los componentes se colocan sobre la mesa de trabajo, ajustable manualmente. El operario la desplaza hasta la zona de trabajo, donde los pines se insertan uno a uno en los modos de funcionamiento automático (opcional), paso a paso y manual. La mesa puede motorizarse bajo pedido.
El cabezal de inserción intercambiable permite realizar diversas aplicaciones en una sola máquina.
El control por cámara y láser garantiza el posicionamiento correcto de los componentes y del pin.
CARACTERÍSTICAS TÉCNICAS
| Alimentación eléctrica | 220 V. 50 Hz single-phase 10 A |
| Potencia | 0,5 kW |
| Presión de aire | 6 b |
| Tiempo de ciclo instantáneo | 500 ms/pin |
| Longitud máxima de la clavija (versión estándar) | 25 mm |
| Longitud máxima del pin (versión larga) | 60 mm |
| Sección transversal máxima del pin | 1.5 mm |
| Tiempo de cambio de inserción de la cabeza | 10 min. |
| Tiempo de cambio del conjunto de piezas en el cabezal de inserción | 15 min. |
| Eje X motorizado estándar (opcional) | 150 mm stroke |
| Eje Y motorizado de serie (opcional) | 150 mm stroke |
| Peso (básico) | 70 kg |
| Dimensiones (An x Pr x Al) | 400 x 400 x 700 mm |
| Conformidad CE | ✔️ |
Frame & cabinet
Insertion head, pneumatic or servo motor, comprises of tool set, which could be changed to another one according to the application.
There are several types of insertion heads according to the pin types: end-to-end, right angle, U-band (bandolier) or terminals.
Insertion accuracy is highly stable and equals ±0,05 mm (CPK > 1.68). When using servomotor, insertion depth is controlled by encoder.
Insertion technique involves the use of precut round or square wire with acceptable section from 0,3 to 1,5 mm (with servo-drive head) or 1 mm (with pneumatic head).
Indexation system
The pin is fixed in the insertion head one step before cutting position, which decreases the tolerance of pin length and thus provides cutting and insertion precision.
Pins unreeling systems
There are various pin feeding systems according to each pin type: end-to-end pins floor-mount unreeler, carrier pins unreeler for bandolier pins, terminal unreeler.
Frame & cabinet
Option for connectors fed in-bulk. A bulk supply hopper automatically doses parts into the vibratory bowl and inline vibrating conveyor.
Lighting & safety beams
Safety beams can be installed on the frame to detect foreign object presence and to stop the machine. This feature as well as work area lighting guarantees operator’s safety.
Vibrating feeder for connectors
Option for in-bulk connectors feeding. A bulk supply hopper automatically doses parts into the vibratory bowl and inline vibrating conveyor.
Alignment supports for components
Work table can be equipped with alignment supports. Components are mount onto this support to simplify its positioning.
Automatic motorized positioning
Pininsert 2100 could be equipped with motorized table. In this case its movement to the work area (X axis) and/or from one insertion position to another (Y axis) is performed automatically with a step motor.
Components position laser control
Components position laser control detects wrong positioning, sends an error message on the screen and doesn’t let the machine work till the component is placed correctly
Low/high definition camera
Camera with integrated logics for pin insertion height control. Choice of definition depends on the dimensions of the components.
Pin presence laser control
Pin presence laser control lets the machine differ empty slots and already inserted pins. New pins are inserted into the empty slots only and other positions are skipped.
Insertion force control
System controls each insertion and compares it to the reference values of insertion force. In case of deviation machine stops automatically or gives an alarm sound.
Force data export to Excel
System allows to download all the insertion data in Excel format.
Poka Yoke
Parts indicated by laser or insertion force sensor as defective are to be thrown into special container. Until these parts are detected inside of the container, the machine wouldn’t continue operation.
Barcode reader
